Shripad Engineering is the leading provider of Zinc Electroplating services in Pune. Our zinc electroplating is commonly utilized in different industries and applications due to its cost efficiency and versatile protective characteristics.

Zinc electroplating is a commonly used process in which a thin layer of zinc is applied to the surface of another metal, such as steel or iron, using an electric current. Zinc electroplating is mainly done to give a protective layer that resists corrosion and boosts the longevity of the base metal.

Zinc Electroplating Services in Pune | Shripad Engineering

Types of Zinc Electroplating:

Alkaline Zinc Electroplating: It uses alkaline solutions like sodium hydroxide to create a thicker, more uniform zinc coating and offers superior corrosion protection. This technique is less susceptible to hydrogen embrittlement than acid zinc plating, making it suitable for high-strength steel parts.
Acid Zinc Electroplating: This type of Zinc plating involves a solution with zinc salts and acids like sulphuric or hydrochloric acid. It offers excellent plating efficiency and produces a shiny, bright surface. The method is quicker than alkaline plating and is commonly utilized for automotive components and ornamental coatings.

Zinc-Nickel Alloy Electroplating: This type of electroplating consists of the co-deposition of zinc and nickel, typically with a nickel content of 10-15%. This alloy offers better protection against corrosion than pure zinc plating, especially in settings with high temperatures or marine elements. Additionally, its wear resistance is exceptional.

Technical Specifications of Zinc Electroplating:

Here we have attached technical sheet of zinc electroplating for more reference and description:

Specification	Description	Standard
Thickness	Minimum thickness of zinc layer	5-20 μm (depending on application and requirements)
Adhesion	Adhesion of zinc layer to substrate	10-20 N/mm²
Purity	Purity of zinc layer	99.99%
Surface Finish	Surface finish of zinc layer	Bright, matte, or satin
Passivation	Type of passivation used	Chromate, phosphate, or silicate
Substrate	Type of substrate material	Ferrous, non-ferrous, or aluminium
Electrolyte	Type of electrolyte used	Acid, Alkaline, or Electrolytes
Operating Conditions	Operating conditions for electroplating process	Temperature: 20-40°C, Current density: 1-10 A/dm²
Quality Control	Quality control measures for electroplating process	Visual inspection, thickness measurement, and corrosion testing

Features and Benefits of Zinc Electroplating:

As a prominent provider of zinc electroplating services in Pune, the following are the features and benefits of zinc electroplating in Pune.

Features:

Offers a thicker and more consistent coating compared to acid zinc plating.
Basic solutions decrease the likelihood of hydrogen embrittlement.
Appropriate for high-strength steel parts.
Able to reach intricate and hidden spots.
Finish varies from dull to slightly shiny with exceptional adhesion characteristics.

Benefits:

Outstanding protection against corrosion in industrial settings.
Appropriate for high-pressure situations without developing cracks or becoming brittle.
Great for parts that are subjected to extreme conditions, increasing longevity.
Creates long-lasting coatings that require less post-processing.
More eco-friendly because of reduced use of toxic chemicals.

Applications of Zinc Electroplating:

As a leading provider of zinc electroplating services in Pune, the following are the applications of zinc electroplating in Pune.

Automotive Industry: Our offered zinc electroplating is commonly used in the automotive industry to safeguard steel fasteners such as bolts, nuts, and washers from rust. These parts come into contact with dampness, grime, and substances, particularly in the engine compartment and underside of cars.
Electronics and Electrical Applications: Our zinc coating is commonly used on electrical connectors and terminals to enhance their conductivity and protect them from corrosion in outdoor settings. The coating shields delicate metal surfaces from oxidation, guaranteeing dependable electrical connections.
Military and Defense Applications: Our offered zinc electroplating is ideal for weapon components, ammo casings, and tactical equipment to protect against rust and guarantee functionality in tough outdoor environments. It is also suitable for military equipment such as tanks and armored vehicles that rely on coatings to prevent rust and maintain durability in harsh environments.
Plumbing and Water Systems: Zinc electroplating is commonly used on pipes, valves, and fittings in plumbing systems to prevent rust, particularly in moist environments. It is also used on water sprinkler systems use anti-corrosion agents to avoid rusting from extended water contact, which in turn guarantees the system's effectiveness during fires.

We at Shripad Engineering provide premium zinc electroplating services in Pune that are suitable for different industries and offer a variety of finishes and coatings to meet specific needs. Using our skills and modern facilities, we guarantee that our zinc electroplating services adhere to top-notch quality and dependability. Whether you require acid zinc plating, alkaline zinc plating, or any other variety of zinc electroplating services, we are dedicated to providing outstanding outcomes that go beyond what you anticipate.