Alkaline Zinc Electroplating Services in Pune

Shripad Engineering is a prominent provider of Alkaline Zinc Electroplating Services in Pune. We provide reliable alkaline zinc electroplating service to meet various industrial demands. Our advanced technique provides exceptional corrosion resistance, making it perfect to improve the life span of metal components.

The method involves use a solution of alkaline-based electrolyte to coat automotive parts, fasteners, and industrial equipment with zinc. The alkaline zinc process offers superb throwing power, enabling consistent coating on intricate shapes, edges, and recesses.

Alkaline Zinc Electroplating Services in Pune | Shripad Engineering

Types of Alkaline Zinc Electroplating:

Cyanide-Free Alkaline Zinc Electroplating: This technique uses to remove harmful cyanides, creating a greener choice. The method requires the utilization of non-cyanide alkaline solutions for zinc deposition. It additionally decreases ecological hazards linked to the disposal of cyanide.
Alkaline Zinc-Nickel Alloy Plating: In this method, nickel is combined with zinc to create a zinc-nickel alloy coating with around 10-15% nickel content. The zinc-nickel alloy significantly improves durability and protects against wear.

Alkaline Zinc-Iron Alloy Plating: This procedure involves introducing iron into the alkaline zinc plating solution, which leads to the formation of a zinc-iron alloy coating. It improves both the ability to resist corrosion and the longevity of the product.

Technical Specifications of Alkaline Zinc Electroplating:

Here we have attached technical sheet of alkaline zinc electroplating for more reference and description:

Specification	Description	Standard
Thickness	Minimum thickness of zinc layer	5-20 μm (depending on application and requirements)
Adhesion	Adhesion of zinc layer to substrate	10-20 N/mm²
Purity	Purity of zinc layer	99.99%
Surface Finish	Surface finish of zinc layer	Bright, matte, or satin
Passivation	Type of passivation used	Chromate, phosphate, or silicate
Substrate	Type of substrate material	Ferrous, non-ferrous, or aluminium
Electrolyte	Type of electrolyte used	Acid, Alkaline, or Electrolytes
Operating Conditions	Operating conditions for electroplating process	Temperature: 20-40°C, Current density: 1-10 A/dm²
Quality Control	Quality control measures for electroplating process	Visual inspection, thickness measurement, and corrosion testing

Benefits of Alkaline Zinc Electroplating:

As a leading provider of alkaline zinc electroplating services in Pune, the following are the benefits of alkaline zinc electroplating in Pune.

Corrosion Resistance: Provides superior corrosion protection to metal surfaces by forming a zinc layer that acts as a barrier against rust and environmental factors, making it ideal for harsh conditions.
Good Throwing Power: The alkaline solution used during this plating procedure provides outstanding coverage on any shapes and recessed areas, guaranteeing consistent thickness and coating uniformity, even in hard-to-access locations.
Enhanced Adhesion: The base metal has good adhesion with the zinc coating, ensuring durable protection. Alkaline plating results in a smoother and more ductile finish, enabling better adhesion of subsequent treatments such as painting or chromating.
Improved Surface Appearance: The finish of alkaline zinc plating can be further enhanced by adding passivation layers, resulting in a bright and aesthetically pleasing appearance.
Customized Solution: The thickness of the zinc layer can be adjusted, ranging from thin coatings for decoration to larger layers for robust protection, depending on the use.

Applications of Alkaline Zinc Electroplating:

Our Alkaline Zinc Electroplating is widely used in different industries to coat variety of components. Below we mentioned these applications:

Battery Components: It is often used for battery terminals and connectors plating in the electronics industry. The zinc coating provides excellent conductivity while protecting the battery components from corrosion. It also helps to improve the longevity and reliability of power supplies.
Fasteners and Bolts: Alkaline zinc electroplating is used on micro fasteners and connectors, providing a protective and conductive layer. This allows for effective heat dissipation and prevention of electrochemical corrosion in sensitive electronic circuits.
Biomedical Devices: Its biocompatibility, ability to prevent oxidation, and resistance to repeated sterilization processes make it suitable for use in the production of specific medical devices and tools, like surgical instruments.
Electronics Equipment: Specifically used for electronic parts in different industries, providing protection against oxidation and corrosion in challenging settings like extreme temperatures and high altitudes.

We at Shripad Engineering offer high-quality alkaline zinc electroplating services in Pune, which cater to various industries and provide a range of finishes and coatings to fulfill specific requirements. With our expertise and advanced equipment, we ensure that our alkaline zinc electroplating services meet highest standards and reliability.